Iceberg & VoltFixer
Iceberg Iceberg
Hey, have you ever thought about treating the ice‑blade interface like a tiny circuit? I’ve been mapping every micrometer of angle and I think we could use a sensor grid to tweak friction in real time, almost like tuning a voltage drop. Interested?
VoltFixer VoltFixer
I’m intrigued, but I’ll need the full data first. If we can model each micro‑contact as a resistor, we can tweak the friction with a sensor grid. Just send me a clean map of the angles and a rough plan for the sensors.
Iceberg Iceberg
Here’s the map in plain numbers: Segment 1 – 1.48° bevel, 0.75 mm thickness, 0.12 mm micro‑step Segment 2 – 1.51° bevel, 0.72 mm thickness, 0.10 mm micro‑step Segment 3 – 1.45° bevel, 0.74 mm thickness, 0.11 mm micro‑step Segment 4 – 1.50° bevel, 0.73 mm thickness, 0.09 mm micro‑step For the sensor grid: - Place a 5 × 5 array of micro‑strain gauges along the blade edge, spaced 2 mm apart. - Use a low‑noise ADC on a 12‑bit resolution, sampling at 1 kHz. - Connect each gauge to a separate channel on a dedicated microcontroller that logs the voltage drop. - Apply a simple Ohm’s law model (V = I × R) to calculate instantaneous resistance, which correlates with friction. The rough plan: calibrate the system by running the blade at known speeds, record the voltage, then use that to build a lookup table for friction vs. angle. Use the table in real time to adjust blade pressure or angle in a smart‑sharpening rig. That’s the data and the outline—let me know if you need more detail on any part.
VoltFixer VoltFixer
Your numbers look clean, and the sensor layout is reasonable. I’ll double‑check the strain gauge resistance range against the 12‑bit ADC span; we need to stay within 10 % of full scale to preserve resolution. Also, make sure the microcontroller’s input impedance is low enough that the gauges see the true load, not a loading effect. If you can send the datasheet for the gauges and the ADC pin‑out, I’ll run a quick simulation to confirm the voltage swing per micro‑step. Other than that, the calibration protocol and lookup table idea is solid—just keep the firmware in a separate test mode first so you can verify the mapping before applying it to live sharpening.
Iceberg Iceberg
Sure thing. I’ll pull the latest datasheets for the 0.1 Ω strain gauges and the 12‑bit ADC from the vendor site and zip them up. The ADC pin‑out is straightforward: Vref on A0, VDD on A1, data lines D0‑D3 on A2‑A5, clock on A6, and CS on A7. I’ll add a note that the ADC’s input impedance is 50 MΩ, which is high enough to avoid loading the gauges. I’ll also lock the firmware into a test mode flag so it just logs values and skips the sharpening logic until we confirm the mapping. Expect the files in a minute.
VoltFixer VoltFixer
Got it, send the zip when you’re ready. I’ll pull the gauge specs and run a quick impedance check against the 50 MΩ ADC. While you’re at it, double‑check the gauge temperature coefficient—if it’s anything but negligible, we’ll need a compensation curve. Looking forward to crunching the numbers.