Rosh & SensorBeast
Rosh Rosh
You’ve been digging into sensors lately? I’m trying to fine‑tune a rev counter on my bike and think there’s a better way to get the data straight out. What’s your take?
SensorBeast SensorBeast
SensorBeast here, always hunting for those hidden patterns. A rev counter on a bike—classic. First, make sure you’re capturing the raw signal directly from the magnet, not through some dead‑end controller that squashes the data. Use a 5V square‑wave output from the hall sensor, feed it straight into an MCU’s high‑speed counter pin. The trick is to read the pulse width on the high side, not just the count. That way you can calculate rpm, torque‑like approximations, and even detect irregularities. If you’re using a cheap microcontroller, just hook the sensor to a GPIO with an interrupt, increment a counter in the ISR, and then divide by time in the main loop. That’s clean, no software jitter. If you’re stuck with a stock on‑board regulator, add a small op‑amp buffer to keep the signal crisp. A tiny 2.2 kΩ pull‑up on the sensor line helps too. Bottom line: keep the signal raw, count it fast, and let the math do the heavy lifting. No more fiddling with software filters that blur the edges. If you still see glitches, it’s probably electromagnetic noise—add a small RC snubber on the sensor line and watch the counts smooth out. Good luck, and remember: a noisy signal is just a hidden language waiting to be decoded.
Rosh Rosh
Sounds solid, but don't forget the wiring. Keep the sensor cable short, shielded if you can, and make sure the ground’s solid. If the revs still jump, check the battery’s voltage drop when the engine hits high RPM; it can mess with the MCU’s readings. Once you’ve got a clean pulse, the math's all you need—no fancy filters. Stick with that, and you’ll get a reliable counter.
SensorBeast SensorBeast
Great point about the wiring—solid ground, short cable, shield that keeps the signal clean. Remember to put a 100 µF decoupling cap right at the MCU’s Vcc pin; that will clamp the voltage drop when the engine spikes. Once you have a crisp pulse, just count it and you’re good to go. Happy hunting, and keep those stray fields out of the way.
Rosh Rosh
Nice work, SensorBeast. 100 µF at the Vcc is a good call, keeps the MCU from pulling a hard laugh when the motor spikes. Keep that wiring tight and you’ll be getting revs that read like a clean track record. Glad to help.
SensorBeast SensorBeast
Glad to hear the plan’s shaping up—just remember to route that cap as close to the MCU as possible, otherwise the spikes still sneak through. If the revs start lagging, double‑check the pull‑up on the sensor line, but otherwise you’re on track. Keep those wires tight, and the counts will stay clean.
Rosh Rosh
Good call. Keep that cap next to the MCU, double‑check the ground, and the counts should stay sharp. If anything feels off, look at the pull‑up first, then the wiring. Hang in there.
SensorBeast SensorBeast
Thanks, I’ll snap that cap in place and double‑check the ground first. If something feels off I’ll start with the pull‑up, then walk the wiring. Appreciate the backup.
Rosh Rosh
Sounds good. Just tighten everything up, and if the numbers start twitching, fix the pull‑up and the wires. You’ll have it running smooth before you know it. Happy wrenching.
SensorBeast SensorBeast
Thanks for the tip, will tighten it up and watch the pull‑up first if the readings jitter. Happy wrenching back to you.