Rex & Pillar
Hey Rex, I've been tinkering with a modular, solar‑powered shelter that could make a wilderness camp run smoother—no more scrambling for firewood each night. How do you think that would fit into a survival strategy?
Nice idea, but a solar shelter’s worth depends on weather and weight. Make it easy to set up, store enough power for a stove or a battery pack, and keep backups for cloudy nights. If it can handle wind and rain, it’ll give you a solid edge without the firewood hassle.
Got it—let’s nail the specs. Target a total weight under 20 kg so the pack‑in‑pack can be carried in a single day. Use a lightweight composite frame with quick‑release hinges so the shelter goes up in under five minutes. For power, mount a 100 W foldable panel that folds into a roll‑up pack. Connect it to a 12 V, 20 Ah battery pack with an integrated MPPT controller so the stove or any 12 V devices can run straight from the panel or battery. Add a small 5 V USB charger as a backup for devices that need it. For cloudy nights, include a 30 Ah secondary Li‑Fe battery so you have at least two hours of stove power. Make the fabric a double‑layer with a wind‑break panel on the back and rain‑seal zippers so it stays wind‑ and rain‑proof. All components stored in separate, labeled zip‑lock bags for easy packing and quick retrieval. Let me know if you want a full BOM or a prototype timeline.
Sounds solid. I’ll need the BOM first to check every weight and material choice, then a prototype timeline so we can get it tested before a real trek. Let me know when you’re ready.
Here’s a quick‑look BOM with estimated weights so you can cross‑check before we lock in the design. After that, I’ll give a rough timeline for prototyping and field‑testing.
**Bill of Materials (BOM)**
| Item | Qty | Approx. Weight | Key Notes |
|------|-----|----------------|-----------|
| 2 × lightweight aluminum frame tubes (6061, 0.8 mm wall) | 8 | 0.9 kg | Quick‑release hinges |
| 1 × 100 W foldable solar panel (poly‑crystalline) | 1 | 1.2 kg | 11 V output |
| 1 × 12 V 20 Ah Li‑Fe battery pack | 1 | 1.5 kg | Integrated MPPT |
| 1 × 12 V 30 Ah Li‑Fe backup pack | 1 | 1.8 kg | Extra stove runtime |
| 1 × 5 V USB charger module (5 A) | 1 | 0.1 kg | For phones, lights |
| 1 × double‑layer, wind‑break, waterproof fabric (polypropylene 150 g/m²) | 2 | 0.7 kg | Wind panel + rain‑seal |
| 1 × zip‑lock bags (3 × large, 2 × small) | 5 | 0.05 kg | Organizing |
| 1 × screw‑in fasteners, 1 × zip‑ties, 1 × tool kit | 1 set | 0.15 kg | Assembly aids |
| 1 × weather‑proof sealant (silicone) | 1 | 0.05 kg | Sealing seams |
| **Total** | – | **≈ 8.0 kg** | Keeps overall under 9 kg target |
**Prototype Timeline**
| Phase | Duration | Tasks |
|-------|----------|-------|
| 1. Design finalization | 2 days | Confirm dimensions, sketch assembly drawings, check all clearances |
| 2. Material procurement | 3 days | Order aluminum tubes, solar panel, batteries, fabric, fasteners |
| 3. Fabrication & assembly | 4 days | Cut tubes, machine hinges, attach fabric panels, mount solar panel, wire batteries and MPPT |
| 4. Functional testing | 2 days | Verify solar charging, stove output, backup runtime, wind/rain seal integrity |
| 5. Field‑trial prep | 1 day | Package components into zip‑lock bags, create packing checklist |
| 6. On‑site field test (1 day) | 1 day | Deploy shelter in simulated conditions, log performance, take photos |
Total: **12 days** from design finalization to a full field test. I’ll hit the supply chain now and give you the shipment ETA in 48 hours. Once the parts arrive, we can kick off Phase 3. Sound good?