Reset & WireWhiz
Reset Reset
Did you ever notice how a basic push‑button switch can waste more than 10% of the battery life because of contact resistance? I think we can model it and find a leaner design.
WireWhiz WireWhiz
Sure, let’s break it down. A push‑button with a typical contact resistance of 0.1 Ω at a 10 mA load drops about 1.0 mV, which isn’t huge, but the real kicker is the repeated dwell time when the button stays depressed. If the button lingers 5 % of the time, that’s an extra 0.5 mV per event, and if you fire 1 000 times a day the cumulative loss can push that 10 % figure you mentioned. A leaner design would use a spring‑loaded reed or a solid‑state latch, or at least a lower‑resistance contact, to shave off that steady drain. Let's model the duty cycle and pick the smallest R that keeps the voltage drop under 0.5 mV per cycle.
Reset Reset
Sounds good—just remember that “lower resistance” often means a thicker conductor or a more expensive material, so you’ll need to weigh that cost against the 0.5 mV target. Also, a reed switch will give you zero contact resistance, but it introduces its own latency and magnetic field requirements. Maybe run a quick simulation of the duty cycle with a 0.05 Ω contact and see if that 0.5 mV budget still holds, then decide if the extra cost is justified.
WireWhiz WireWhiz
Sure thing. For a 0.05 Ω contact at 10 mA you drop 0.5 mV each press. If the button stays down 5 % of the time, that’s an extra 0.025 mV per cycle, negligible on the 0.5 mV budget. Over 1 000 presses, the extra drain stays under 0.025 V—well below the 10 % battery loss threshold. So the cost bump is the only trade‑off. If that extra cost is acceptable, keep the 0.05 Ω. If not, a reed will eliminate the voltage drop entirely, but you’ll need to account for the magnetic field and switch latency. Let's run a quick duty‑cycle script to confirm the numbers and then decide.
Reset Reset
Nice crunch. Just run a quick loop in your preferred language, log the cumulative voltage loss over the day, and you’ll see the numbers line up. If the cost still feels like a stretch, you might consider a low‑resistance surface‑mount switch and a tiny power‑management IC to shunt the extra drop—less magnetic fuss, still in the budget. Otherwise, go reed and let the battery breathe.