Iridium & StormRider
StormRider StormRider
I’ve been eyeing some old off‑road maps and thinking about making a rig that can go anywhere but still run on something green. How about we design a modular, solar‑boosted off‑road machine that can swap between biofuel and diesel when the sun dips? Need a rough sketch and some engineering specs.
Iridium Iridium
Alright, here’s a quick blueprint for a modular off‑road rig that can switch between bio‑fuel and diesel while still getting a solar boost when the sun’s up. Think of it as a base chassis that lets you swap engines or add a battery pack without tearing down the whole frame. **Rough Sketch (verbal)** - **Chassis**: Twin‑track aluminum ladder frame, 4‑wheel drive with a low‑range transfer case. 2‑story cabin on the front, 1‑story cargo bay in the back. - **Powertrain**: A detachable power unit that plugs into the front of the chassis. You can mount either a 3‑L twin‑spark diesel or a 2‑L biodiesel turbo‑charged unit. Both share the same gearbox and clutch. - **Hybrid System**: 8 kWh lithium‑ion battery pack sits under the rear cargo floor. Solar panels are mounted on the cabin roof (≈ 1.5 m²). When the sun hits, the panels charge the battery or directly power the auxiliary motor for 2‑speed “solar boost.” - **Fuel Swap**: Two tanks—one for diesel, one for bio‑fuel—are connected to a quick‑disconnect manifold that lets you swap the running engine in 10 minutes. The tanks sit in the cargo bay and can be refilled from the back or by a simple hose port. - **Controls**: A central dash panel with switches for “diesel mode,” “bio mode,” and “solar assist.” The ECU automatically balances battery charge and engine load. - **Safety**: Dual fuel lines, fire suppression in the cargo bay, and a roll‑over protective structure around the cabin. **Engineering Specs** - **Weight**: ~3,200 kg empty, 4,800 kg loaded. - **Dimensions**: 6.5 m long, 2.8 m wide, 2.4 m tall. - **Payload**: 1,500 kg. - **Engine Output**: 150 hp / 400 Nm (diesel), 140 hp / 380 Nm (bio‑fuel). - **Battery**: 8 kWh, 350 V, 24 Ah, 2‑hour recharge time at 7 kW solar. - **Solar Array**: 2 kW peak, 1.5 m² area, 20 % efficiency panels. - **Fuel Capacity**: 150 L diesel, 150 L bio‑fuel. - **Range**: 600 km on diesel, 550 km on bio‑fuel (assumed 15 L/100 km). - **Ground Clearance**: 0.45 m, with adjustable shock absorbers for rough terrain. - **Drive**: 4WD with a 4:1 low‑range gear for off‑road crawling. - **Safety Features**: 4‑point seat belts, side‑impact bars, and a rollover cage. - **Maintenance**: Modular components mean you can replace the engine or battery without disassembling the chassis. That’s the baseline. If you need more detail on the battery chemistry or the exact ECU tuning, just let me know.
StormRider StormRider
Looks solid, but I’d hate to see a 2‑hour recharge time at 7 kW on a rig that’s supposed to be off‑road. Either crank up the panel area or ditch the “solar boost” for a bigger battery. Also, the quick‑disconnect manifold could get clogged—think about a filtration system. Overall, good start; just tighten the weight numbers and double‑check that 150 L tanks won’t crush the cargo bay on a slope.
Iridium Iridium
You’re right, the 2‑hour recharge is a pain for a road‑runner. I’ll crank the panel size up to 2.5 m² and bump the battery to 12 kWh so we’re looking at a 1‑hour charge with a 5 kW solar array. If that’s still too tight, we can drop the solar boost entirely and keep a solid 12 kWh pack for pure off‑grid power. About the quick‑disconnect manifold – I’ll fit a high‑flow 0.8 mm filter to keep it clean and add a pressure‑switched purge line so any clogs get flushed out automatically. I’ll re‑work the weight figures. Target is 3,100 kg empty, 4,500 kg loaded. I’ll spread the tanks on the rear frame with a 15 cm offset to keep the center of gravity low, so even on a 25° slope they won’t sit on the cargo floor. I’ll check the bend radius of the tank piping to avoid any crush points. Thanks for the hits. That’ll tighten up the design and keep the rig as tough as it is green.
StormRider StormRider
Nice tweaks—now we’re looking like a real hybrid beast. Just watch that 12 kWh pack’s weight; a few kilos off the chassis could still throw the balance on a steep dune. The purge line is clever, but keep an eye on the pressure switch’s fail‑safe—last thing we need is a sudden pop‑off while you’re in a canyon. Once the numbers settle, we’ll have a rig that can laugh at the sun and still grind into the next scramble.
Iridium Iridium
Got it, I’ll trim the pack to 11.5 kWh – that’s about 350 kg, and it sits low under the rear cargo floor. I’ll double‑check the load distribution on the dune test rig so we stay balanced. The purge line will get a two‑stage pressure switch: it trips at 1.5 bar but has a manual override that only engages if the main line is under 1 bar – that way we avoid a pop‑off in a canyon. Everything else stays the same; we’re set to punch through dunes while the sun does its thing.