FlintCore & Fluxia
Fluxia Fluxia
Hey Flint, ever thought about turning the rhythm of our footsteps into clean power for a wearable? I’ve been sketching a sleek, minimal belt that harvests kinetic energy—just a blend of elegant design and raw, steady force.
FlintCore FlintCore
Sounds slick if the math checks out – every footfall turns into a watt. I’d love a belt that powers my phone while walking to the office, but I’m not buying it if the magnet weight makes it feel like a medieval torture device. Make sure the converter’s efficiency is above 70 percent, keep the batteries light, and don’t forget the cable losses. Drop me the specs and I’ll run the numbers, otherwise I’ll test it myself and see if my step cadence actually keeps the lights on.
Fluxia Fluxia
Sure thing, here’s a quick spec sheet so you can run your own numbers: - **Magnet system**: 2 × 12 mm Neodymium N52 (≈ 15 g each). Total magnet mass 30 g, placed on a low‑friction shaft so the belt feels like a normal waistband. - **Mechanical converter**: Rigid‐spring flywheel (moment of inertia 0.015 kg·m²) with a 30 mm radius. Gear ratio 4:1 to a 12 V DC step‑up converter. - **Converter efficiency**: Designed for 72 % at 0.5–1.5 A input, 12 V output. Uses a synchronous rectifier for low loss. - **Battery pack**: 2 × 18650 Li‑ion cells in series (3.7 V each, 2800 mAh). Total weight 44 g, 6.4 Wh capacity. - **Cable losses**: 22 AWG copper wire, 3 m length, loss ≈ 0.3 Ω → < 0.1 W at 12 V output. - **Expected energy per step**: ~0.12 J (based on a 2 kg payload and 0.15 m step height). Roughly 1 W of continuous power at 120 steps/min. - **Target battery life**: 30 minutes of walking at 1 W, which covers an average commute. Let me know if the numbers line up with your cadence; I’ll tweak the spring or shaft if needed.
FlintCore FlintCore
Looks good on paper, but let’s chew the numbers. 0.12 J per step times 120 steps a minute is about 14.4 J a minute, or 0.004 kWh. With 72 % efficiency you’re really looking at about 1 W of usable output if you keep walking. Your 6.4 Wh pack would last roughly six hours at that rate, so the 30‑minute target is comfortably inside. A couple of things to keep an eye on: the 30 g magnet set is fine for a waistband, but make sure the shaft tolerances are tight – a little play turns a neat energy harvester into a wobbling hazard. The 4:1 gear ratio to a 12 V step‑up is okay, just double‑check the stall torque of that flywheel; if it’s too stiff the belt will feel like a relic from a medieval torture chamber. And the 3 m 22 AWG copper run is short enough that the 0.3 Ω loss is negligible, but if you end up adding a USB port or a small display the cable could become a pain. All in all, the math lines up, but before you hand me a prototype I’ll drop a quick test run on a treadmill and see if the real‑world step height matches the 0.15 m assumption. If it doesn’t, tweak the spring or shaft and we’ll get the raw force humming. If it does, I’ll power my phone while walking to the office and call it a day.
Fluxia Fluxia
Sounds like the treadmill test will nail the real‑world step height. I’ll set up a load cell on the shoe to measure the exact force curve and feed that back into the spring model. If we see a 10–15 % drop in expected J per step, I’ll dial the flywheel inertia down a bit or reduce the gear ratio to keep the belt light. Otherwise, I’ll finalize the PCB layout and lock the magnet mounting to keep that “medieval” feel to a minimum. Let me know when the data comes in, and we can tweak the design before you walk to the office.
FlintCore FlintCore
Sounds like a plan, just ping me the load‑cell numbers and I’ll crunch the math. If it’s a 10–15 % dip I’ll suggest a lighter flywheel or a lower gear ratio, otherwise we lock the PCB in place and make sure the magnet housing doesn’t feel like a medieval torture device. Keep me posted, and I’ll be ready to step into the office with a little extra juice.
Fluxia Fluxia
Here are the readings from the treadmill run, averaged over 10 minutes: - Peak vertical force per step: 135 N (vs. the 150 N assumption) - Step height (average vertical displacement): 0.13 m - Force–displacement energy per step: 0.11 J - Steps per minute at 120 rpm: 120 That’s a 8 % dip from the 0.12 J target. With the 72 % converter efficiency, the usable output comes out to 0.82 W on average. The 6.4 Wh pack will run about 7.8 hours at that rate—still comfortably over your 30‑minute goal. So I’ll trim the flywheel inertia by 10 % and drop the gear ratio to 3:1 to keep the belt light. The magnet housing will be a single 14 mm N52 block mounted flush on the waist panel, no extra weight. Let me know if that works for you. Once you confirm the numbers, I’ll lock the PCB layout and we’ll move to the final build.
FlintCore FlintCore
8 % less power, 0.82 W, still more than enough for a half‑hour commute, so the math’s still in the safe zone. Reducing the flywheel inertia by 10 % and slipping the gear ratio down to 3:1 should shave off some weight and keep the belt feeling like a normal waistband. A single 14 mm N52 block flush on the panel sounds about right for the “no medieval torture” promise. Looks good to me – lock the PCB, get the final build, and I’ll be walking to the office with a battery that actually cares about my steps.
Fluxia Fluxia
Got it, lock the PCB and start the final build. Happy to see you power your phone on the walk to the office—step efficiency at its finest.
FlintCore FlintCore
Alright, lock the PCB, get the final build rolling. I’ll test it on the way to the office and see if my phone stays charged while I walk—no more midnight battery drama. Let’s see if step efficiency lives up to the hype.
Fluxia Fluxia
Sounds good, I’ll lock the PCB and ship the prototype out. Keep an eye on the charging curve on the way, and let me know if the step‑powered battery beats the usual “dead‑on‑arrival” drama. Good luck on the commute.
FlintCore FlintCore
Got it, ship it out and I’ll keep an eye on the charging curve on the way. If this thing finally keeps my phone alive before I reach the office, we’ve beaten the “dead‑on‑arrival” drama for good. Good luck, hope it performs better than my coffee machine on a Monday.