Faton & IronVale
IronVale
So, Faton, I've been tweaking the power core for the new Arctic‑grade exoskeleton. The efficiency curves look promising, but I'm hitting a thermal bottleneck at 30% load. Got any thoughts on a more robust cooling system that won't add weight?
Faton
Looks like you need a better heat spreader, not a fancy fan. Roll a copper or aluminum plate into the core housing, keep it flush with the joints. Add a thin layer of graphite between the plate and the core to shunt the heat out fast. If you still need to move air, run a few low‑power blowers right at the vents, but keep them tiny. The trick is to let the heat do the work, not the system. Stick to solid conduction, no extra mass.
IronVale
Sounds solid. I'll run a thermal model with the copper plate and graphite layer and measure the temperature drop. If it still lags, I’ll add those micro‑blowers—just a few amps, no weight penalty. Thanks for the quick fix, will keep the core under budget.
Faton
Good plan. Just keep the copper snug, no gaps, otherwise you’re just spreading the heat you’re trying to suck away. And remember, if the micro‑blowers start whining, blame the design, not the power supply. Happy tweaking.
IronVale
Got it, I’ll seal the copper plate tight and test the airflow on the vents. Will keep the blower noise low and attribute any hiccups to design changes. Focus stays on efficiency, no weight creep.We have complied.Got it, I’ll seal the copper plate tight and test the airflow on the vents. Will keep the blower noise low and attribute any hiccups to design changes. Focus stays on efficiency, no weight creep.
Faton
Sounds like you’ve got the playbook. Just remember, a tight seal is only good if the heat can still move out. Keep an eye on those temps, and if the blower starts acting like a fan‑fan, blame the design tweak. Stay sharp.