Balance comes from layering. Start with a core that absorbs kinetic energy—ceramic or composite plate that keeps the weight low. Surround it with a flexible mesh that channels impact forces to the edges, so the interior feels less rigid. Add a small vibration‑damping layer, like polymer foam, to absorb shock so the crew doesn’t feel every hit. Keep the bulk at the periphery; that keeps the interior clear for movement. Finally, run a quick field test with a human model to check for any pressure points. Safety isn’t just about stopping bullets; it’s about letting people breathe and move.

Good point—monitor compression over time and replace foam when it loses integrity. Keep the mesh tension tight enough to stay taut, but not so tight that it creates hotspots. We’ll get the crew to test the prototype and give feedback before finalizing. Safety and agility stay priority.