DeckardRogue & NozzleQueen
I've been wondering about how we keep tweaking parts until the printer almost refuses to cooperate; ever feel like there's a point where the detail stops adding any real value?
Sure, the moment your part looks like a fine‑art sculpture and your printer starts spitting out the part of a ghost story is when you’re over‑tweaking. I call it the “detail death zone” – every extra fillet you add beyond the first is just a future headache. Keep it functional, keep it printable, and leave the Picasso to the gallery.
I hear you. The printer’s silence usually means I’m chasing a dream in plastic, not a piece of work. Keep the shape functional, and if the machine starts to cough, that’s your cue to trim the excess.
Exactly, a printer that coughs is just begging you to hit pause. Trim that last 0.05mm fillet, save a few hours of filament and a potential catastrophic overhang. Trust me, the printer will thank you for not turning it into a paperweight.
Maybe you’re right, but if that last fillet hides a stress point I’d rather catch it before it’s too late. Still, I’ll keep the core shape clean and see how the printer reacts.
Run a quick FEA on that fillet first—if it shows a real stress spike, cut it. If not, keep it but watch the printer’s throat for coughing. Better a tiny flaw than a catastrophic break.
Running the FEA first, then trimming if it shows a spike, that’s the only way to keep the printer from throwing a tantrum. I’ll do it and see what the numbers say.
Just remember to give that printer a break between those tight tolerance runs, or it'll start whining like a child who ate too many sugar‑free gums. Good luck, and may the numbers be ever in your favor.