Fighter & CraftMistress
Hey, I was thinking about building a custom grappling dummy that can actually move and provide real resistance during clinch work. Got any ideas on how to make it tough enough but still responsive?
Sure thing, let’s get to the heart of it. Start with a sturdy frame—steel tubing or a welded 2x4 skeleton, maybe 4‑5 inches thick so it can take a hit. Cover it with a layer of high‑density foam, then wrap a thick layer of shredded rubber or rubberized foam for the outer skin. That gives you both toughness and a little give when you strike.
Now for movement, run a few heavy‑duty servo motors or a small DC gear motor along the shoulders and hips. Tie them to a simple link‑and‑pivot system so the dummy can shift weight and even lean in a chosen direction. If you want more realism, attach a small hydraulic or pneumatic cylinder to the chest that can push back against a grab—just a basic air pump and a quick‑release valve will do.
Make the core of the dummy a weighted block of cast iron or lead bricks—enough to stay in place but not so heavy you can’t manipulate it. Add a few removable “target” pads on the shoulders and hips that you can bump up or lower to change the resistance level.
Finally, wire everything to a small microcontroller. Program a simple PID loop to keep the dummy balanced when it’s being pressed. You’ll have a moving, resilient partner that won’t quit when you’re doing the clinch drills. Ready to start building?