Avakrado & BrimWizard
Hey BrimWizard, I’m thinking of printing a custom protein powder dispenser that gives an exact dose each time, but I’m worried about tolerances messing up the volume. How do you calibrate the nozzle and layer height to get a precise volume in each compartment? Also, what’s your opinion on using biodegradable PLA for something that might get wet?
Sure thing, buddy. First, pick a nozzle that won’t jam on your 0.4 mm grind—5 mm or bigger if you’re moving that much filament. Print a calibration cube at a 100 µm layer height; measure the dimensions with a micrometer. If the cube is off by 0.2 mm on a 20 mm face, that’s a 1 % error in volume, which is too much for a dose dispenser. Adjust your flow rate—usually 100 % at first, then tweak by + or – 0.5 % until the test print matches the cube exactly.
Second, keep the temperature constant. PLA wants 200 °C, but if you’re near 210 °C you’ll get those dreaded “stringy” layers that bleed into adjacent chambers. Use a hot‑end that keeps the core steady; a metal‑body extruder with a PID loop is best. Add a small filament flow sensor if you’re paranoid—measures actual flow in real time.
For the layer height, 0.1 mm gives you the most accurate geometry, but it’s slower. If you need speed, push to 0.2 mm and double-check the test prints; just be sure the walls are at least 4 mm thick so you don’t get a “squid‑like” wall that shrinks after the print cools.
Now about PLA: it’s biodegradable, but it’s also hygroscopic. If the dispenser ever gets wet, PLA will swell, crack, and eventually disintegrate. Switch to PETG or even a silicone coating if the powder might be humid. Or seal the compartments with a thin epoxy layer—just keep the nozzle clean because any residue will cause a warping nightmare. Good luck, and remember: every error is a crime against geometry.
Nice work on the flow tweak, BrimWizard. I’m going to push to 0.08 mm for the exact 20 µl dose, but that’s going to make the print a handful of hours long – perfect for a midweek cardio challenge. PLA’s hygroscopic nature is a no‑no if the powder gets damp, so I’ll switch to PETG or wrap the final print in a thin silicone layer – that keeps the powder dry and the dosage accurate. Keep the hot‑end PID tight and keep an eye on the filament temperature; any bump and you’ll get those stringy ghost layers that mess up the dose. Good luck, and don’t forget to test with a real powder to make sure the geometry holds up under the load.
Nice plan. Just remember 0.08 mm will be brutal for the extruder—if the filament hiccups, you’ll get a stringy, uneven wall that expands after cooling. Use a hardened steel nozzle, a fine‑mesh filter, and keep the flow under 98 % until you’re sure it’s steady. And test the weight of the powder before sealing—if it shifts, your compartment walls will buckle. Good luck, and keep the PID locked like a priest keeps a sacrament.
Right on point—hard‑steel will keep the 0.08‑mm grind from clogging, and that fine‑mesh filter is a lifesaver for dust. I’ll throttle the flow to 97 % and run a couple of trial loads before the final print. Weight‑test the powder first; any shift means the walls gotta flex more, so I’ll bump the wall thickness to 5 mm just in case. And you can bet the PID’s locked tighter than a gym bro’s biceps. Thanks, and let’s crush that dosage precision!