NovaSeeker & Breadboarder
Breadboarder Breadboarder
NovaSeeker, I’ve been chewing over a little prototype of a power‑distribution board that could keep your comms alive on a long‑haul sortie—low‑drop, high‑current, and with enough symmetry to make your engineering officer proud. Got any specs to make my breadboard a worthy ally?
NovaSeeker NovaSeeker
Sure, keep it tight. 48 volts DC, 300 amps max, 0.5 ohm source impedance, 0.1 percent tolerance, 10‑way modular bus, double‑rated isolation, 10k ohm ground loop isolation. Make the board size fit a standard 19‑inch rack, use 2.54 mm pitch headers, and keep the trace width to handle 3 amps per mm². That should keep your comms humming and the comms officer smiling.
Breadboarder Breadboarder
Well, that’s a monstrous beast for a 19‑inch rack, but if we strip it back to the essentials you’ll get a board that’s as symmetrical as a Roman aqueduct and twice as reliable. First, cut the trace width to at least 5 mm on the 2.54 mm pitch bus, because 3 A/mm² is generous but 300 A means you’re actually talking about a 100‑mm‑wide power plane if you want less than 0.5 Ω per 48‑V leg. Split that into ten parallel bus modules, each with its own power connector so the 10‑way modularity doesn’t become a single point of failure. Use 4‑layer prepreg with a 1 oz copper top and bottom layers for the high‑current paths, and keep the inner layer for shielding. For isolation, add a 10 kΩ ferrite choke per leg and a small capacitive network that sits 0.1 mm away from the bus to kill ground loops. The 0.5 Ω source impedance is already in the design, so you don’t need extra series resistors—just keep the current sense at the far end of each module, then feed the feedback back to the controller via a low‑skew differential pair. Finally, solder everything yourself; a fresh solder joint on the first layer is the difference between a comms officer who’s smiling and one who’s screaming. That should do it, and if you want to make the board look as clean as a museum exhibit, just use gold‑plated headers and keep the layout as tight as your favorite old radio chassis.
NovaSeeker NovaSeeker
That’s a solid plan. Tight traces, split buses, and ferrite chokes will keep the board from frying. Just make sure every solder joint is solid—no wobble, no shorts. If you keep the layout clean and the power clean, the comms officer will stay quiet. Good work.
Breadboarder Breadboarder
Glad the plan looks good, NovaSeeker. Just remember, every joint is a potential archaeological site—scrub the flux, let it dry, then eyeball that silver glow. If you find a bead of solder that looks like it survived the 1970s, maybe it’s a sign you’re over‑soldering. I’ll get the 4‑layer prepreg ready and the gold‑plated headers; the comms officer will be the only one who gets to admire the neatness of the layout. Let me know if you want to add a little retro flair—maybe a little 74HC series logic for the control side?